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Fluorescent Apertures


When Fluorescent light-sources are the lamps of choice for a Machine Vision application, Fluorescent apertures should be seriously considered for their extra brightness, despite the fact that they have to be semi-custom ordered (according to the aperture's size and orientation).


Aperture lamps are generally 4-to-5 times brighter on the surface than a similar Flourescent lamp without an aperture (opening).


Comparison of:
Regular
Fluorescents
to Fluorescent
Apertures*
In terms of
Candle Power Yielded
1400 vs. 6500

Comparison of:
The
SUN

to
Fluorescent
Apertures*
In terms of
Foot Candles Produced
14,000 vs. 20,000
* When MERCRON-driven at high frequency

Definition of Apertures

Other than the partial removal of its white reflective-material coating along the inside of its wall to a specified degree, the Aperture lamp is an ordinary Fluorescent lamp. This slot or opening is created by scraping off the phosphor coating INSIDE the reflective layer, end-to-end, thereby concentrating the light in a certain direction, making them extra bright.


Degrees of Apertures Width:

The 3 most common sizes are the 15°, 30°, and 60° aperture; however, the 30° aperture is the most useful, therefore, the most popular. The next most common size is the 60° aperture, but apertures of almost any size can be custom ordered.

Since it is difficult to hold the mechanical alignment between the aperture and the target with anything less than a 30-degree aperture, anything less than 30° is not desirable for Machine Vision applications.


Placement / Orientation of Apertures:

IF the lamp is viewed end-on, and the pins are located at 3 o'clock & at 9 o'clock, then the aperture will be centered @ 12 o'clock. This is true of a lamp ordered from MERCRON. MERCRON's replacement for the Sylvania 48" lamp is constructed such that one edge of the aperture is @ 12 o'clock. The aperture is offset 15°. The orientation of this aperture with respect to the lamp sockets and target area must be noted in Machine Vision applications.

• When ordering, it is important to specify the position of the aperture with respect to the filament pins.

• The lamp's base type should be specified as well as the different orientations relative to an axis on the lamp's base.


General Applications of Apertures:

A single aperture is ideal for illuminating a transparent target by projecting the light from the aperture THROUGH the target into a line-scan camera.

Two parallel aperture lamps can be used to illuminate a common area so that light will be reflected from the target into the scanner. When two aperture lamps are used, a lighted zone with excellent depth of field is generated


Apertures In-Stock:

MERCRON stocks many sizes of Fluorescent apertures, ranging from FA6/T5-D, 30° to FA72/T12 -TB1, 30°. See Chart here.

Note: The "D" and "TB1" above, denote the respective phosphors: Daylight and Tri-band: Red, Blue, Green. See also their Spectra.